博文

What are the main features of the 500 kg steel shell smelting furnace?

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Huaxin Electric Furnace is one of the excellent induction furnace manufacturers in China. For this relatively light steel shell furnace, the main features, in summary, are: light equipment, fast heating speed, high efficiency; particularly power saving, the same load power consumption can save up to 60% compared with the tube high-frequency machine; Various protection functions such as overcurrent, overvoltage, overheating, etc., are simple to operate and easy to install and are suitable for various occasions where metal heating is required. :   (1) Simple operation process, reliable smelting operation   (2) The metal composition is uniform and the material is well controlled   (3) The equipment is small in size, light in weight, high in efficiency, and low in power consumption   (4) The temperature around the furnace is low, there is no smoke and dust, and the working environment is good   (5) The pulse transformer is packaged with special glue, completely isolated from the outside,...

What are the product advantages of medium frequency induction heating equipment?

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Saving features Fast heating speed, high production efficiency, less oxidation, and decarburization. Because the principle of medium frequency induction heating is electromagnetic induction, the heat is generated in the workpiece itself, and ordinary workers can use the medium frequency electric furnace to forge ten minutes after going to work The continuous work of the task does not require a professional furnace burning workers to perform furnace burning and sealing in advance. There is no need to worry about the waste of heated billets in the coal furnace caused by power outages or equipment failures. Because this heating method has a fast heating speed, there is very little oxidation. Compared with the coal-fired furnace, each ton of forgings can save at least 20-50 kilograms of steel raw materials, and its material utilization rate can reach 95%. Because this heating method heats uniformly and the temperature difference between the core and the surface is extremely small, the lif...

How to maintain the induction heating coil?

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Induction coil, I believe everyone who knows induction heating equipment knows that induction coil is an important part of induction heating equipment , and it is an indispensable part of induction heating equipment to heat the workpiece. Whether the routine maintenance of the induction coil is in place is related to the service life of the induction heating equipment and it also determines the heating quality of the workpiece to a large extent. Therefore, it is very necessary to carry out the routine maintenance of the induction coil. The routine maintenance of the induction coil of the induction heating equipment mainly includes visual inspection, coil compression screw, rubber tube, coil anti-corrosion joint, cooling water temperature at the coil outlet, dust removal, etc. 1. Visual inspection Check the appearance of the induction coil of the induction heating equipment, mainly to check whether the insulation part of the coil is damaged or carbonized, whether there is foreign ...

How to check the system of medium frequency induction heating equipment

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Medium frequency induction heating equipment uses the principle of electromagnetic induction to generate eddy currents in the workpiece placed in the induction coil so that the workpiece is heated and heated to the desired temperature. The equipment adopts series resonance or parallel resonance, so the power factor is relatively high. Compared with traditional heating methods, it has the advantages of high efficiency and low pollution. This equipment is widely used in forging and metal heat treatment industries. Medium frequency induction heating equipment has a wide range of applications in the fields of diathermy, smelting, quenching, welding, etc. However, due to the large power of the equipment, the electronic components are prone to malfunction due to overheating. How can people perform system inspections on the heating equipment? Huaxin Electric Furnace is one of the excellent Chinese induction furnace manufacturers . After years of production practice, the following work experi...

How to overhaul the medium frequency induction heating equipment that is abnormally reflected after startup?

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 The working principle of medium frequency induction heating equipment is to place a metal cylinder in an induction coil with alternating medium frequency current. The metal cylinder does not directly contact the induction coil. The temperature of the energized coil itself is very low, but the surface of the cylinder is heated to Redness, even melting, and the speed of this redness and melting can be achieved by adjusting the frequency and the strength of the current. Medium frequency induction heating equipment has a wide range of applications in the fields of diathermy, smelting, quenching, welding, etc. However, due to the large power of the equipment, electronic components are prone to malfunction due to overheating. How to deal with an abnormal response after startup, here are several situations. (1) Phase failure of the rectifier: the fault is manifested as abnormal sound during operation, the maximum output voltage rises below the rated value, and the power cabinet will ...

Advantages of one-to-two medium frequency smelting furnace and precautions for use

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Huaxin Electric Furnace is one of the professional induction furnace manufacturers in China, and has summarized the following advantages in production practice: The general working principle of the one-to-two medium frequency furnace is that one power supply works with two furnaces at the same time, one for smelting, the other for heat preservation, and continuous smelting. The working power of the furnace is arbitrarily allocated, and it can perform operations such as heat preservation, heating, tempering and so on at a precise temperature according to the needs, to maximize the production capacity. The one-to-two medium frequency furnace has many advantages in actual production: good starting characteristics, can be started at will under full load and heavy load; improved power factor, power factor can reach 95% at any power; constant power output, Using constant power output control, during the melting process, when the load and temperature change, the load is always full powe...

How to reduce the power consumption of the medium frequency electric furnace?

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The power consumption during the use of the medium frequency electric furnace is very large, so the company will find ways to reduce the power consumption when using it, to reduce the production cost of the company. The following describes the ways to reduce the power consumption. 1. The layout is reasonable. The overall layout of the electric furnace should be as small as possible under the premise of ensuring the reasonable operation of the workers, so that the overall connection line will be shortened, which will reduce the heat and electricity loss and achieve the purpose of reducing power consumption. 2. The material used should be as large as possible to ensure the smooth flow of current to prevent the copper bus from being too small, causing heat, which will take away a part of the electricity. 3. Workers must be diligent, continue to add materials and assist in stirring steel, increase the smelting speed, and save electricity consumption. 4. The technical content of th...

What should I pay attention to when using the medium frequency melting furnace?

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The medium frequency smelting furnace uses the principle of electromagnetic induction to convert electrical energy into heat. It is highly efficient, energy-saving, and environmentally friendly, and has great potential for future development. However, to make the furnace operate efficiently in daily use, the following precautions must be taken.    Precautions for maintenance    During the medium frequency induction melting furnace maintenance, the medium frequency generator room should be kept clean, and it is strictly forbidden to stack flammable and explosive materials. Repair the furnace with excessive melting loss in time, avoid mixing of impurities when repairing the furnace, and ensure the compactness of the crucible.    Precautions before opening the furnace The medium frequency induction smelting furnace must be checked for electrical equipment, water cooling system, inductor copper pipes, etc. before the furnace is opened. The furnace can only be opened when these devices ar...

What are the main components of a medium-frequency electric furnace?

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Medium frequency electric furnace is the main equipment for casting and forging and heat treatment workshops, with stable performance, safety, and reliability, and is the first choice for flow-through casting and forging and heat treatment production line equipment. It has a good development prospect in the field of heat treatment. The following is a brief introduction to the structure of some medium frequency electric furnaces.  First of all, the complete range of medium-frequency electric furnaces, power supplies, and electrical components, power equipment includes high-voltage or low-voltage switch cabinets, medium-frequency power supplies (medium-frequency generator sets or thyristor inverters), power conversion switches, compensation capacitors, and medium-frequency control cabinets, etc., large-scale medium-frequency electric furnaces Parts also include a leaking furnace alarm system. Furnace part: medium and small electric furnace is equipped with two furnace bodies. One is...